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CE  0120   

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    The Manufacturing Process

 

The process:

Under a strong investment on Research and Development based on our German based Technology, our condoms are manufactured in the south of Asia, where latex is of the best superior quality around the globe. Latex buyers select the trees from which the latex will be extracted. A liquid, the latex is drawn off the trees at the rate of around two egg cupfuls per day and, after quality checks, the latex is sent to the factory.

Assisted by state of the art German technology,  heat resistant glass moulds are dipped into the liquid latex, where they take up a thin covering of the material. After a baking process, the moulds are dipped again to take on a further layer and the ends are brushed to create the thicker material at the open end of the condom.

The condoms are then washed off the moulds and washed in a special ingredient, to ensure that they are clean and smooth.

 

After tumble drying, all the condoms are tested, carrying the distinctive  guarantee of 'zero defect/rejection'. The testing process follows up 5 different steps:

-Control of burst volume and pressure.

-Electronic Pinhole Testing.

-Seal Integrity.

-Quality of lubricants.

-Lenght, width and thickness.

Production capacity: 180 million condoms per year

 
 

 

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